Follow the step by step instructions below to quickly and efficiently adjust and lubricate the throttle cables on a Harley motorcycle. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. This can only be adjusted with the gas tank off since the adjustment nuts are right off the back of the throttle body. You will find a series of linkages and cables mounted on the intake. 3.) You want a little slack in both. Maintaining your motorcycle is an important job. News. featured, Adjustment nuts are right next to the fast idle adjustment nuts. Gear. Next, remove the fasteners holding the throttle cable housing together. Any dust covers protecting the cable adjuster should be removed first. The motorcycle throttle cables are two steel cables that run from the grip of the throttle to the engine in order to open and close the carburetor. For the throttle cables, unscrew the throttle housing on the grip and adjust the cables for maximum slack. Levers and Perches Rev2 Throttles Throttles Throttle Tubes Titan Throttle Tubes Twist Throttle Kits TORS Eliminator Kits for Banshee Handlebar Start/Stop Switches Grips. Most factory manuals will tell you that 2–3mm is the correct amount of throttle free play. VIEW TECH TIP . You have limited privileges and you can't "SEARCH" the forums. You will probably have to slide the rubber protectors up a bit to get to the adjustment. Read as we take you through cable maintenance and install tips for a new ProX throttle cable. You can do small adjustments of the push/pull throttle cables at the hand grip. Some bikes will only have one adjuster. Note the accelerator and decelerator cable positions. 2. Once complete, the locknut can be snugged and dust cover reinstalled. On single cable carbureted applications featuring round or oval slide carburetors, unscrew the top cap of the carburetor where the throttle cable enters the slide. Honda Rebel Room Wrenching - General Discussions & Tech Talk Cool … Most service manuals suggest checking throttle operation after each race or every 2.5 hours of operation. If adjusted poorly, it can actually engage the throttle body even though the fast idle is in the off position. Depending on the type of machine you own, the adjustment process may differ slightly from the outline I’m going to provide. Some applications have adjustment points at the throttle body or carburetor and at the throttle cable housing, while others have a single adjustment point on the throttle cable housing. Tech. 4.) The number of adjustment locations will also differ depending on the machine in question. Once removed, the cable can be loosened and removed from the carburetor cap. You can adjust when the fast idle cable engages the throttle body. There should be a nut on the top of the throttle cable itself onto the carb, If it has a carb, Anyway, Just adjust the bolt at the top of the carb which is at the end of the rev cable … Compress the return spring and carefully remove any necessary hardware securing the cable end to the slide. verify the throttle will snap shut with the handlebars at the left stop, right stop and straight forward. Very little difference between brands. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Once you are done with the service, check your throttle to be sure it is adjusted correctly. Loosen the pull-closed cable adjuster a few turns before attempting to adjust the pull-open cable. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Commonly, the decelerator cable is adjusted first. There are two cables: the front cable and the idle hand throttle cable. Are there other places to adjust the cable, or do I need to adjust the throttle linkage on the carb? We'll walk through the necessary steps with the assumption that we're working on a dual cable machine. Note the accelerator and decelerator cable positions. For minor free-play adjustments, use the inline adjusters. •Check that the throttle grip moves smoothly from close to full open, and the throttle closes quickly and completely in all steering positions by the return spring. Next, the locknut should be loosened. Motorcycle Repair, Building, and Restoration, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Tighten the deceleration locking nut. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, reviews, and more! Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. The throttle and the throttle cable are the usual culprits to a sticking throttle cable. Refer to the tips outlined in the cable tension adjustment section to correctly tension the throttle cables. Sourcing OEM parts from a dealer can lead to overpaying, so it’s common for people to turn to the aftermarket. With the riding season upon us, it’s not a bad time to cover an important, but often neglected, maintenance task: throttle cable inspection and replacement. (see pic) Turn the adjuster until there is no play when the throttle grip is completely closed. Along with this generic recommendation, engine performance can also be an indicator of cable issues. The steps for a single cable application are nearly identical. verify the throttle will snap shut with the handlebars at the left stop, right stop and straight forward. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. ... it, as before, giving you the slack necessary to rotate the wire back through the slot and in place. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. 1. Discussion Starter • #1 • Mar 14, 2016 One hallmark of a skilled rider is the ability to precisely deliver the right amount of throttle at the right time. Make connections of the throttle cable with throttle housing. Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are The throttle cable adjustments are on the left side of the throttle body. Controls. Worn, damaged, misadjusted, or corroded throttle cables can lead to dangerous riding conditions and poor engine performance. (under throttle grip) Turn the adjuster in completely so as to give the throttle grip plenty of play. Top-5 Holiday Gift Ideas For Motorcycle … Then, adjust the accelerator cable to the right amount of play (probably 2-3mm). Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. JavaScript is disabled. Home Forums > Victory Forum > Tech Q&A > Throttle cable adjustment Discussion in 'Tech Q&A' started by JMike, Jul 11, 2016. Adjust the decelerator cable first-this one is typically set for no play when the throttle grip. Poor full throttle operation may be a sign that the throttle cable has too much slack. Turn the adjuster sleeve on the throttle cable and watch the grip slowly rotate until it just stops rotating. The elbow can be found attached to the top of the carb or where the cable enters the throttle assembly. Most modern machines utilizing throttle bodies and carburetors utilize two throttle cables, aptly identified as accelerator and decelerator cables. (back and forth movement of the throttle tube) 5.) Because they’re made by OEM suppliers, OE quality and specifications are met. At the throttle housing on the handlebar. For a better experience, please enable JavaScript in your browser before proceeding. Once the correct tension has been applied, the lock nuts should be snugged and any dust covers should be slid back over the adjusters. Finally, route the exposed cable (s) through the channels in the throttle tube/sleeve. The architecture of your specific machine will largely dictate what must be removed in order to successfully replace your throttle cable. We’ll start by outlining the basic checks and adjustments that should be performed to ensure correct throttle cable operation. Throttle cable adjustment. The accelerator cable tension is usually set so that 2-3mm of free play is present in the throttle grip. Kawasaki Cruisers. At this point loosen that throttle cable adjuster until about 1/8" of slack is felt in the grip. You will receive a link and will create a new password via email. Please enter your email address. Tip: when investing in new bars, don’t forget to measure your clutch and throttle cables – most bars we sell our customers require new cables to work properly as well, because of the change in distance to the controls! lose the locknuts. 1.) Step 2 - Removal Throttle End Nipple Soldering With the carb end of the cable positioned into the carb’s slide and the adjuster set at one-third out, the mechanic can determine the final length of the inner cable. The bottom is the emergency return cable. Buyers Guide. The cap is fitted over one, or in some cases, both ends of the cable to keep it the plastic coating from pealing back. Am I missing something? S ... and I happened upon the adjustment procedure for the throttle cable. Loosen the necessary lock nuts and adjusters then remove the cable ends from the pulley. If you have trouble visualizing the measurement, hold a metric tape measure up to the grip. I can't get the carb to idle at zero throttle with the cable installed. This can be accomplished by hand or with an appropriately sized wrench. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Note the locations of the accelerator and decelerator cables prior to removing them. That is because the throttle cable isn’t allowing it to return fully closed. If you need just a small adjustment, skip to the throttle housing. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. 699 Posts . Completing this step is important for viewing and safety purposes. He likes to use Loctite throttle cable lubricant on the inner piece of the cable. In the event that the throttle cable warrants replacement, cable replacement can be accomplished fairly easily. This is important to prevent sticking and potential problems when shifting or adjusting speed. June 8, 2020 / by ... BMW motorcycle … Upon completion of any cable adjustments, the system should be checked as outlined in the throttle return section of this article. Make sure there isn't any binding by turning the handlebars to the stop each direction at idle and listen for RPM changes. Cracks, kinks, corrosion, and severely worn areas due to rubbing should all be cause for concern. Then resettle the throttle body. 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